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Manufacturer shall offer the following warranties on the materials and components of its system:
- Lifetime limited warranty on support posts (uprigrhts)
- 15-Year limited warranty • rotationally molded polyethylene components
- Lifetime limited warranty on all hardware
Manufacturer shall show IPEMA certification of compliance for each component that the product conforms with the requirements of
AS TM F1487-01.
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Small Amaze Activity
Small Activity: The Triangle Housing and Caps shall be injection molded from color impregnated high density polyethylene. The
molded from color impregnated ABS plastic. The Flat Mirror shall be 1/8" thick Polycarbonate with a mirror finish applied to one
side, The Stained Glass shall be 3/16" translucent Polycarbonate
Hypno, Wheel
The Wheel Housing, Window Housings and Cap shall be injection molded from color impregnated high density polyethylene. Hypno
Wheel shall be injection molded from color impregnated ABS plastic. The Bushing shall be injection molded Acetal..
Amaze
A-MAZE MOTION PANEL SYSTEM- Freestanding: The A-maze panels are movable panels that have one or more activity inserts.
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The panel system should be moveable by the children playing on the playground to form amaze or activity center. The panels should
have a turning system so that they are not considered a "swinging gate." The panel system should be supported by an outdoor play
curriculum that is designed specifically for that manufacturer's panel system.
A-MAZE ACTIVITY CARDS: The A-Maze Activity Cards provide standards-based play activities for bringing creativity,
imagination and learning to the playground. The activity cards are aligned with key national standards in reading and language arts,
mathematics, science, social studies, physical education and health, and creative arts. Each activity connects to one or more content
areas, provides objectives, offers physical education tips, includes suggestions for promoting inclusion, and offers a continuum of easy
and hard challenges. Each activity is broken down into three easy steps and child friendly illustrations depict how the children can use
the A-Maze system with the activities.
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A-MAZE CAP: A-Maze Cap shall be color impregnated linear low density polyethylene and shall conform to the rotationally molded
specifications outlined herein, with double wall construction molded to a minimum 3/16" wall thickness.
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Music Makers
MUSIC MAKERS ACTIVITY CARDS: The Music Makers Activity Cards provide standards-based play activities for bringing
creativity, imagination and Teaming to the playground. The activity cards are aligned with key national standards in reading and
language arts, mathematics, science, social studies, physical education and health, and creative arts. Each activity connects to one or
more content area, provides objectives, offers physical education tips, includes suggestions for promoting inclusion, and offers a
continuum of easy and hard challenges. Each activity is broken down into three easy steps and child friendly illustrations depict how
the children can use the Music Makers system with the activities.
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the material shall require a minimum of five times the installation torque to remove the fastener. Manufacturer shall provide special
installation tools for pinned fasteners.
Activity Centers
Educational Activity Center
Panels: High-density .850" thick extruded solid polyethylene with color molded in and UV-stabilized.
Upright Posts: 2-3/8" O.D. galvanized steel with 3/16" thick Flanges welded with steel. Polyester powder-coated after fabrication.
Post Caps: Shall be fabricated from cast alumunim alloy and have a powder coat finish.
Steering Wheel: The Steering Wheel is molded of a durable proprietary plastic and shall withstand an impact of over 250 foot-
pounds. A grease impregnated bronze bushing is pressed into the shaft to provide smooth turning. The steering wheel mounting
bracket is formed of 3/16" thick steel and has a powder coat finish.
Gamepieces: 9" x 7" Cylinder rotationally molded, min. 1/8" thickness, medium-density polyethylene with ultraviolet (UV) light
stabilizers, and graphics thermally transferred in the mold.
Bubble: Bubble made of clear polycarbonate 3116" thickness 24" diameter.
Brackets: Formed from steel, powder-coated after fabrication.
Game Central Station
Panels; High- density .850" thick extruded solid polyethylene with color molded in and UV-stabilized.
Posts: 2 3/8" O.D. 10-gauge galvanized steel with yellow-zinc coated 3/16" thick flanges that are steel welded. Polyester powder-
coated after fabrication. Matching powder-coated casting aluminum caps are riveted to posts.
Post Caps: Shall be fabricated from cast alumunim alloy and have a powder coat finish.
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SteeringWheel: Durable proprietary plastic which shall withstand an impact of over 250 foot-pounds. A grease impregnated bronze
bushing is pressed into the shaft to provide smooth turning. The steering wheel mounting bracket is formed of 3116" thick steel and
has a powder coat finish.
Rollers: 9" x 7" Cylinder rotationally molded, min. 118" thickness, medium-density polyethylene with ultraviolet (UV) light
stabilizers, and graphics thermally transferred in the mold.
Brackets: Formed from 10-gauge galvanized steel, powder-coated after fabrication.
Hardware- Primary hardware is stainless steel.
Weight: 538 lb 1244.5 Kg. Minimum Area Required: 16'-6" X 21` -8"
[5029min x 6604mm]
Manufacturer shall offer the following warranties on the materials and components of its system:
- Lifetime limited warranty on support posts (uprights)
- W-V-.-W and mnqs
- 15-Year limited warranty on rotationally molded polyethylene components
- Lifetime limited warranty on all hardware
Clamps
All clamps are cast of high-strength 356 aluminum. All clamps are 1-314" wide with a minimum wall thickness of 3/8", and are
powder-coated to match the post color. Each casting is precision-drilled to receive a 114" x 1-314" zinc-plated steel hinge pin. The
hinging design facilitates installa-tion and ensures a snug fit between clamp and post. Each clamp is secured in place using a 1/4" x
314" aluminum drive rivet to prevent slippage or rotation on the post. Fasteners for clamps are stainless steel 318" x 1-112" special
tamper-resistant pinned bolt with locking patch, and a heavy hex nut, which fits in a recess, cast into the clamp. The pinned head
requires a special tool for fastening (provided with each structure), thus ensuring vandal-resistance.
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All clamps receiving rungs are drilled and tapped to receive a 3/9" x 3/8" stainless steel cone-point set screw with locking patch,
which prevents the rungs from turning or being pulled out. The 1-5116" O.D. rungs terminate inside the clamp, thereby eliminating
the need for end caps. The aluminum alloy used in the casting of clamps shall meet the following mechanical properties:
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Yield Strength - 26,000 psi
Shear Strength - 40,000 psi
Elongation - 8 %
Hardware
All nuts, bolts, and washers, with exceptions noted, shall be 3/8" diameter 18-8 stainless steel in varying lengths, with a vandal-
resistant hex-pinned head configuration and factory-applied locking patch. When allowed a 72-hour cure time, the locking patch will
prevent the bolt from loosening without at least 4 times the installation torque. Park Structures will supply the special tool required to
turn vandal-resistant hardware with each shipment. 1,12" diameter Ramp and Arch Bridge connecting hardware shall be Grade 5 zinc-
plated, and 3/8" Clatter Bridge security bolts shall be Grade 8 hardened and zinc-plated.
Plastisol Coating
All metal deck platforms, steps, bridge planks, ramps, kickplates, and chains are plastisol-coated. Each part is chemically washed and
completely submerged in a special heat-activated primer and allowed to dry. Parts are then pre-heated and immersed in liquid poly-
vinyl-chloride(plastisol). The PVC coating shall have atypical thickness of .08f1" to .120 ", and a hardness of Shore A 83 -+-1-5 normal
durometer range. This material is classed as "Self Extinguishing", meets or exceeds automotive specifications NVSS302, and contains
ultraviolet inhibitors to help prolong the life of the coating. Standard color is brown, with optional colors available. The following
characteristics apply:
Tensile Strength - 2,800 psi
Elongation - 290 %
Tear Strength - 420 lbs/in
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Uprights - Aluminum
The posts shall be 3 1/211 O.D. with a 0. 125 " wall thickness 6061 -T6 extruded seamless Aluminum tubing conforming to ASTM B-
221 and QQ-A 200/8. Tensile strengtb is 44,962 psi, and yield strength is 39,885 psi. Entire post is polyester powder-coated after
fabrication. A cast aluminum cap of matching color is factory riveted into the top end using two aluminum rivets.
Entry Archway
Entry Archway shall be fabricated from 1-5116" O.D. x.083" (14 gauge) wall galvanized steel tubing with vertical rungs fabricated
from 1-1116" O.D. x 15 gauge (.075" thick) galvanized steel tubing. L-Fitting is fabricated from 3/16" thick stainless steel for
attachment to clamp. The Entry Archway shall be an all-welded assembly and shall be coated after fabrication with a custom formula
of TGIC polyester powder coating.
HDPE Panels
Panels shall be precision cut from a single solid sheet • .750" thick UV-stabilized extruded high-density polyethylene with colors
molded in. The material will have a density of 60 lbs/113 and a tensile strength of 4400 PSI (30 Mpa) as determined per procedure C of
ASTM D1928. All edges shall have radiuses and all comers rounded for safe play,
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Arch Climber
Ansh 12imber &ame is fabricated form 1-5/16 " 0. D. 14-g�aul alvanized steel tube with a baked on jtolpester �&owder-coated finish
after fabrication, Arch Barrier is fabricated from 1-5/16" O.D. x 083" (14 gauge) wall galvanized steel tubing with interior vertical
members fabricated of I- I /16" x .075 " O.D. (15 gauge) wall galvanized steel tubing. The Arch Barrier is a welded assembly and
receives a baked-on powder coat finish.
Straight Horizontal Ladders
Horizontal Ladders are fabricated from 2-3/8" O.D. I I -gauge galvanized tubing for the side rails welded to 1 5/16" O.D. 14-gauge
galvanized rungs. Vertical Ladder is made of 1 5/16 O.D. galvanized tube with I" O.D. galvanized tube rungs, and 31116" thicksteel
tabs. All metal parts shall be coated with a custom formula TGIC polyester powder.
Wiggle Wave
Wiggle Wave Climber is one-piece all welded using 1-7/8" O.D. 13-gauge galvanized steel tubing for the side rails and 114" thick
yellow zinc-coated steel attachment plate. Rungs are made from 1-5116" O.D. 14-gauge galvanized steel tubing. The Wiggle Wave
climber receives a baked-on powder coat finish. Arch Barrier is fabricated from 1-5/16" O.D. x .083" (14 gauge) wall galvanized steel
tubing with interior vertical members fabricated of 1-1/16" O.D. x.075" (15 gauge) wall galvanized steel tubing. The Arch Barrier is
a welded assembly and receives a baked-on powder coat finish.
Standard Chain Climber
Chain Climber Upper Bracket with loops is fabricated from 1/4" thick steel plate with loops bent from 318" O.D stainless steel rod and
welded to plate. Entire plate is polyester powder-coated.
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Chain Climber Lower Pipe with loops is fabricated from 1-5-16" O.D. galvanized steel tubing with loops bent from 3/8" stainless steel
rod and welded to tubing. Entire plate is polyester powder-coated.
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io�& * D. x 11-2auie ealvanized steel tubes as rungs mechanically fastened to 1/4" Grade-30
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ISO Proof Coil Ualvanized Unain. i-jeavy-ouly T o 7.5 praffea--S—ft UM d-
is PVC-coated. No welds are used in this assembly.
Coil Climber
Coil Climber consists of a 1-5/8" O.D. galvanized steel center tube with a 1-5/16" reduced end fitting for insertion into Vertical Pole
Barrier. The coil is fabricated from a continuous 1-5/16 O.D. galvanized steel tube coiled to form a 10 diameter with maximum 11
clear spacing between each turn. Each open end of coiled tubing is welded shut, and the entire coiled tubing is welded to the 1-5/8"
center pole at intervals using I" O.D. galvanized tubing for connections. The entire Coil Climber is polyester powder-coated after
fabrication.
Loop Arch
�.D d steel tubin using steel welds with a baked
polyester powder-coat finish after fabrication. Panels are cut from a single sheet • high-density .850" thick extruded solid
polyethylene with color molded in and UV-stabilized.
Leg Lift
Leg Lift is formed from 4-1/2" x, 2" x 3/16 steel welded to I" O.D. 14-gauge galvanized tubing, polyester powder-coated after
fabrication. Half Clamp is cast from a 356 high-strength aluminum alloy with a baked-on polyester powder-coated finish.
Vertical Ladders
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J",315 o.d. Galvanized Siderails, with 1.029" o.d. Galvanized Rungs in an all welded
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Entry Archway: Entry archway shall be manufactured from a 1.315 o.d. Galvanized formed Archway and 1.315"od. Galvanized top
and bottom Rails with 1.029" •.• . Galvanized rungs. Entry archway shall attach by means • a 3/16" formed L-Bracket. Archway
shall be an all welded assembly and shall be powder coated following the powder coating specifications outlined herein.
Hardware: See existing Specs
MOMMIMIM =.
Tic-Tac-Toe Frame
Tic-Tac-Toe Frame consist of I" O.D. I I -gauge galvanize steel tubing and 1-5/16" O.D. 14-gauge galvanize steel tubing. Tic-Tac-Toe
Frame receives a baked on polyester powder-coated finish after fabrication. Tic-Tac-Toe Plastic Blocks are rotationally molded from
an extremely durable medium-density polyethylene with lettering molded in.
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Curvy Canopy
Roof shall be a single piece rotationally molded from an extremely durable low-density polyethylene with ultraviolet (UV) light
stabilizers and color molded in. This material complies with ASTM-D-1 248, Type 2, Class A, and Federal Specification LP-390C,
Type 1, Class M, Grade 2, Category 3, and has a minimum 3/16" wall thickness.
Crawl Tunnels
Mounting bracket is fabricated from 7/8" OD, 16-gauge galvanized steel tubing and 1/8" formed steel sheet and receives a baked-on
polyester powder-coat finish after fabrication. Tubes shall be rotationally molded from an extremely durable low density polyethylene
with (UV) light stabilizers and color molded in. Panel shall be rotationally molded from an extremely durable double-walled low
density polyethylene with (UV) light stabilizers and color molded in. Tube and Panel material complies with ASTM-D- 1248, Type 2,
Class A, and Federal specification LP-390C, Type 1, Class M, Grade 2, Category 3, and has a minimum 1/4" wall thickness.
Crawl Thru Tunnel
Clamps are cast from a 356 high-strength aluminum alloy with a baked on polyester powder-coated finish.
Enhanced Barrier
Enhanced Barrier: Shall be 3-1/2" thick color impregnated linear low density polyethylene and shall conform to the rotationally
molded specifications outlined herein, with double wall construction molded to a minimum 3/16" wall thickness. Smashed pipe is
made from 1.029" (15 gauge) O.D. galvanized pipe. Barrier slides over smashed pipe that is attached to deck, Barrier attaches to
uprights using panel clamps.
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Panel Cap is made from Butyl / 90 Durometer Black Rubber and attaches to Barrier via molded in inserts, All polyethylene shall be
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• exceed the following specifications: ASTM D- 1248, type 2, class A and Federal specification LP-390C, type 1, class M, grade 2,
category 3; Density (ASTM. D- 1505); Brittleness Temperature (ASTNI D-746); Tensile Values (ASTM D-638); Flexural Modulus
(ASTM D-790);Heat Distortion (ASTM-648); Low Temperature Impact (ARM-STD).
Kickplates
Kickplate measures 9-112" x 29", and is cut from galvanneal sheet metal with (4) 7/16" x V slotted
holes punched to coincide with deck flange holes. Edges are ground smooth and Kick plate is powder-coated after fabrication with a
baked on polyester finish.
Stairs
Staircase is fabricated from a steel sheet with steel flat support bars welded underneath to increase strength. Entire staircase unit is
coated with poly vinyl chloride (plastisol) after fabrication to a thickness of .80". Attachment Rails are bent from 1" O.D. galvanized
tubing. Handrails are formed from 15/16" galvanized tubing. Holes are pre-drilled for attachment to the stairs, and entire handrail is
polyester powder-coated.
Arch Bridge w/ Pipe Wall
The Arch Bridge is fabricated from r steel sheet with steel flat support bars welded underneath to increase strength. After
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Triangle Transfer Point with Handhold
Triangle Transfer with Handhold
The Triangle Transfer shall be made from 12 gauge punched steel with a protective p&o finish in conformance with the specifications
outlined herein. The Triangle Transfer shall be a one-piece welded assembly finished with the matte PVC coating per the
specifications herein. Handhold shall be fabricated from 17/8" O.D. x .12" (11 gauge) wall and 1- 5116" O.D. x .083" (14 gauge) wall
galvanized steel tubing. Support legs shall be fabricated from 1-5116" O.D. x.083" (14 gauge) wall galvanized steel tubing. Handhold
and Support Legs shall be all-welded assemblies and shall be coated after fabrication with a custom formula of TGIC polyester
powder in conformance with the specifications outlined herein.
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Return Step
Return Step
The Return Step shall be made from 12 gauge punched steel with a protective p&o finish in conformance with the specifications
outlined herein. The Return Steps shall be a one-piece welded assembly finished with the matte PVC coating per the specifications
herein. Support legs shall be fabricated from 1-5/16" O.D. x.083" (14 gauge) wall galvanized steel tubing. Support Legs shall be all
welded assemblies and shall be coated after fabrication with a custom formula of TGIC polyester powder in conformance with the
specifications outlined herein.
Labyrinth Link
The Labyrinth Link net shall be constructed of 16mm galvanized wire reinforced cable with a urethane coated polyester cover. The
cable clamp assembly shall be formed from 3/16" x 3 1/2" hot rolled flat steel with !/2" welded tabs. The cable clamp assembly shall be
coated with a custom formula of TGIC polyester powder coating.
Telescope Panel
Telescope
Shall have a one piece cast aluminum frame with cast aluminum connectors. Telescope shall be coated after fabrication with a custom
formula of TGIC polyester powder coating in conformance with the specifications outlined herein.
Telescope Panel
Shall be fabricated from 1.315" O.D. galvanized steel tubing with 1.029" O.D. 15-gauge galvanized steel tubing inserts and 3116" flat
stainless steel used for the tabs. Telescope panel shall be coated after fabrication with a custom formula of TGIC polyester powder
coating in conformance with the specifications outlined herein.
HARDWARE
All nuts, bolts, screws, inserts, and lock washers used in the assembly of all play equipment shall be stainless steel, yellow dichromate
plated steel, blue-coat plated steel, mechanically galvanized or powder coated/yellow dichromate plated steel. All primary fasteners
shall be 304 alloy stainless steel. Fasteners with yellow dichromate treatment have an electro-deposited, 99.90/0 pure zinc substrate
applied from a specially formulated solution sealed with a yellow dichromate top coat designed to work in conjunction with the zinc
plating. Yellow dichromate has a 320% longer life to white corrosion and 275% longer to red corrosion than does hot-dip galvanizing,
Stainless steel fasteners shall be button pin-in head, hex socket cap screws with a two-part epoxy locking patch added to the threads.
The two-part locking patch shall consist of one part resin and one part catalyst which are activated during installation. After curing,
the material shall require a minimum of five times the installation torque to remove the fastener. Manufacturer shall provide special
installation tools for pinned fasteners.
1' 11 . I'll` f
Super tax features 5" O,D. uprights with a high-strength aluminum alloy clamp fastening system finished with a polyester powder
coat. All uprights shall receive factory installed aluminum post caps and will ship with labels for manufacturer identification.
and
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All decks and componentss shall connect using the aluminum alloy clamping system. All climbing attachments shall include a 15"
wide deck entry archway to control deck access to one child at a time and help prevent inadvertent falls.
Manufacturer shall offer the following warranties on the materials and components of its system:
- Lifetime limited warranty on support posts (uprights)
- 15 -Year limited warranty on punched steel decks, pipes, rails, loops and rungs
- 15-Year limited warranty on rotationally molded polyethylene components
- Lifetime limited warranty on all hardware
Manufacturer shall show IPEMA certification of compliance for each component that the product conforms with the requirements of
ASTM F1487-01.
Rotationally Molded Plastics
All Rotationally Molded Products are manufactured from linear low-density polyethylene UV-stabilized color and an anti-static
compound additive. The tensile strength of this material is to be 2500 PST as defined by ASTM D638. The typical wall thickness will
be .250" (/4"). All rotationally molded products shall meet or exceed the following specifications: ASTM D -1248, type 2, class A and
Federal specification LP-390C, type 1, class M, grade 2, category 3; Density (ASTM D- 1505); Brittleness Temperature (ASTM D-
746); Tensile Values (ASTNI D-638); Flexural Modulus (ASTM D-790); Heat Distortion (ASTM-648); Low Temperature Impact
(ARM-STD). All solid plastic panels are manufactured from high-density polyethylene. All solid plastic panels shall meet or exceed
the following specifications: Density (ASTM D- 1505); Brittleness Temperature (ASTM D-746); Tensile Values (ASTM D-638);
Flexural Modulus (ASTM D-790).
Polyester Powder-Coating Process
Powder-coat shall be an electrostatically applied custom formula of TGIC polyester powder. All components will be free of sharp
edges and excess weld spatter and shall be cleaned in a six stage bath system with an iron phosphate wash, as a rust inhibitor, and a
sealer to prevent flash rusting before coating. The coating shall have a super tough finish with maximum exterior durability and will
have superior adhesion characteristics. Typical characteristics are: 3.0 - 5.0 mil thickness and oven cured between 375 to 425 degrees
Fahrenheit. Pencil Hardness H (ASTM D-3363), Impact (ASTM D-2794-69), Wedge Bend (ASTM, D-522-68), Adhesion (Cross
Hatch ASTM D-3359 & Knife Scratch ASTM D-2197), Environmental (Stain Resistance ASTM D-1308, Humidity ASTM D 2247 -
87, Salt Spray ASTM B -117 & Fadometer 300 brs with no loss of gloss), Oven-bake Stability 100% at 400 degrees Fahrenheit.
Hardware
All nuts, bolts, and washers, with exceptions noted, shall be 3/8" diameter 18-8 stainless steel in varying lengths, with a vandal
resistant hex-pinned head configuration and factory-applied locking patch. When allowed a 72-hour cure time, the locking patch will
prevent the bolt from loosening without at least 4 times the installation torque. Play & Park Structures will supply the special tool
required to turn vandal-resistant hardware with each shipment. 112" diameter Ramp and Arch Bridge connecting hardware shall be
Grade 5 zinc-plated, and 3/8" Clatter Bridge security bolts shall be Grade 8 hardened and zinc-plated.
Panels structure, s
be precision • a sheet of 1 c extruded polyethylene r r
r• • in. The material will have a density of •0 lbs1W and a tensile strength of 44 # determined p procedure of
ASTM D1928. All edges shall have radiuses and all comers rounded for safe play.
and