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14-1068-018FW DIMENSION SERIES INTEGRAL SUNSHADE INSTALLATION PROCEDURES THIS GENERAL NOTE SHEET IS TO BE UTILIZED AS A LINK BETWEEN THE CENTRIA SHOP DRAWINGS AND THE C/S GROUP, CAS SHOP DRAWINGS. ANY REFERENCE TO WINDOW, PANEL, OR SUPPORT SYSTEM ERECTION, IF INCLUDED IN THE CENTRIA SCOPE OF WORK, SHALL BE FOUND WITH THE CENTRIA SHOP DRAWINGS. QUESTIONS CONCERNING THE ERECTION OF SUNSHADE MATERIAL SHALL BE LOCATED ON THE C/S SHOP DRAWINGS. THE C/S SUNSHADE CONNECTS TO THE PANEL WALL SUPPORT STEEL BY MEANS OF AN ALUMINUM BOX CASTING. A VERTICAL LINE USED TO LOCATE THE HORIZONTAL CENTER OF THE BOX CASTING SHOULD TYPICALLY ALIGN WITH THE CENTER OF THE TUBE SUPPORT. IN THE FORMAVUE FV -300 SYSTEMS, THE CENTER OF TUBE ALWAYS IS COINCIDENT WITH THE CENTER OF WINDOW MULLION. THE HORIZONTAL LINE LOCATING THE VERTICAL CENTER OF THE BOX CASTING SHALL BE NOTED ON BOTH THE C/S DRAWINGS AND THE CENTRIA ERECTION DRAWINGS AS AN ELEVATION, OR HEIGHT ABOVE THE BASE WORKLINE. THE BOX CASTING ATTACHES TO THE SUPPORT SYSTEM VIA TWO CAP SCREWS INSERTED INTO HOLES DRILLED AND TAPPED INTO THE TUBE SUPPORTS. THE SIZE OF THE CAP SCREWS AS WELL AS PILOT HOLES AND TAP INFORMATION SHALL BE LOCATED ON THE C/S DRAWINGS. A COMPLETE INSTALLATIONS PROCEDURE FOLLOWS: THE BOX CASTING LOCATION AND THEREFORE THE HOLES REQUIRED TO BE DRILLED AND TAPPED TO ACCEPT THE BOX CASTING MOUNTING CAP SCREWS CAN BE COMPLETED BEFORE OR AFTER PANEL ERECTION. TAPPED HOLES IN THE TUBE FACE CAN BE POSITIONED AND MADE BEFORE TUBE ERECTION, HOWEVER, CAREFUL CONSIDERATION AND ELEVATIONAL ALIGNMENT OF THEIR CENTERLINE WILL BE NECESSARY. INSTALLATION PRIOR TO PANEL ERECTION (CENTRIA'S RECOMMENDATION — BECAUSE SUNSHADES ARE TYPICALLY LOCATED ABOVE WINDOWS, THE WINDOW HEAD EXTRUSION OF THE FV -300S SYSTEM IS A GOOD ELEVATION REFERENCE. IN THE CASE WHERE THE WINDOW SYSTEM IS NOT PROVIDED BY CENTRIA, USE OF BASE LINE REFERENCE ENSURES A LEVEL SUNSHADE LINE. — MEASURE THE PRESCRIBED DISTANCE FROM ABOVE THE WINDOW EXTRUSION TO THE HORIZONTAL CENTERLINE OF THE BOX CASTING. THE TWO TAPPED MOUNTING HOLES ARE LOCATED AN EQUAL DISTANCE ABOVE AND BELOW THIS REFERENCE LINE ABOUT THE VERTICAL CENTERLINE OF THE TUBE. — REFERENCE THE C/S DRAWINGS FOR PILOT BORE AND TAP SIZE. TUBE SUPPORT THICKNESS SHOULD BE 0.188" OR GREATER TO YIELD AT LEAST (2) COMPLETE THREAD FORMS. — USE A MAGNETIC DRILL OR OTHER MEANS TO SAFELY DRILL THE REQUIRED PILOT BORES. — HAND TAP PILOT BORES TO REQUIRED SCREW THREAD. — LOCATE PANELS TO BE LOCATED AT THE SUNSHADE ELEVATION. — PANELS TO BE POSITIONED WHERE SUNSHADES ARE LOCATED MUST BE ALTERED AS SHOWN BY THE ISOMETRICS ON THIS GENERAL NOTE SHEET. THREE TYPES OF POSSIBLE BOX CASTING PLACEMENT ARE INDICATED. CHOOSE THE CORRECT TYPE FOR EACH POSITION, WHETHER CENTER PANEL, CENTER JOINT, OR PANEL END. THE BOX CASTING SHALL NOT BE LOCATED AT NEAR A HORIZONTAL DIMENSION SERIES SIDE JOINT LOCATION. REFERENCE ISOMETRIC DRAWINGS FOR MINIMUM CLEARANCE DIMENSIONS. THE TABLE ASSOCIATED WITH EACH DRAWING INDICATES DIMENSION OF THE PANEL FACE THAT MUST BE REMOVED. NOTE: ONLY THE PANEL FACE AND FOAM CORE DIRECTLY BEHIND IT ARE TO BE REMOVED TO THE EXTENT INDICATED. THE LINER IS TO REMAIN. THE PANEL FACE ELEMENT IS REMOVED BY CAREFULLY DRILLING THE CORNERS OF THE AREA AND THEN EMPLOYING A KETT SAW TO CUT FROM HOLE TO HOLE. PROTECT THE PANEL FACE TO ENSURE NO MARRING OCCURS AS A RESULT OF THE KETT SAW BASE. REFERENCE THE FORMAWALL DIMENSION SERIES GENERAL NOTE SHEET FOR ADDITIONAL INFORMATION ON CUTTING THE PANEL. — FOAM REMOVAL IS BEST ACCOMPLISHED WITH A STIFF BLADE SCRAPING KNIFE. — MARK POSITION OF HOLES NECESSARY THROUGH THE LINER FOR CAP SCREWS. DRILL LINER HOLES 0.125" LARGER THAN NOMINAL CAP SCREW DIAMETER. APPLY SEALANT AND INSTALL PANEL AS DETAILED BY CENTRIA SHOP DRAWINGS. — ADDITIONAL SEALANT PROCEDURES SHALL BE REQUIRED IF BOX CASTING IS LOCATED AT A VERTICAL PANEL JOINT. REFERENCE THIS SHEET AS WELL AS THOSE INDICATED BY THIS SHEET FOR SEALANT PROCEDURES. — APPLY A NON— CURING BUTYL BED SEAL OVER THE ENTIRE AREA OF THE CUT OPENING; THAT IS THE INSIDE LINER FACE AND ANY VISIBLE SUPPORT FACE IF AT A JOINT. BE CERTAIN TO MAINTAIN A MINIMUM 0.063" THICKNESS AND TO APPLY AND TOOL FILLET BEADS TO THE OPENING PERIMETER. — INSTALL BOX CASTING WITH THERMAL ISOLATOR, TWO CAP SCREWS, AND WASHERS PROVIDED WITH SUNSHADE. TIGHTEN CAP SCREWS AS INDICATED IN C/S SHOP DRAWINGS AFTER CHECKING CASTING FOR PLUMB. IF AT A PANEL JOINT LOCATION, BUTTER ALL SIDES BUT THE TOP OF THE SUNSHADE JOINT PLUG AND INSERT WITH THE TAPERING SURFACE TO THE TOP AS SHOWN THIS SHEET. — WHEN INSTALLING THE VERTICAL JOINT GASKET CUT THE BOTTOM EGDE OF THE GASKET THAT TERMINATES AT THE PLUG ON A BIAS TO NEATLY MATCH THE TAPER OF THE JOINT PLUG. CUT THE LOWER JOINT GASKET SQUARE AND INSERT UP BEHIND THE CASTING FLANGE. INSTALLATION AFTER PANEL ERECTION — REFERENCING THE CENTRIA SHOP DRAWINGS, MEASURE FROM THE PRESCRIBED BASE LINE TO ESTABLISH THE HORIZONTAL SUNSHADE CENTERLINE ACROSS THE ELEVATION. LOCATE THE VERTICAL CENTERLINE OF THE INDIVIDUAL BOX CASTINGS ON THE PANEL FACE. THE VERTICAL CENTERLINE IS TYPICALLY LOCATED COINCIDENT WITH THE VERTICAL TUBE SUPPORT CENTERLINE. — PANELS POSITIONED WHERE SUNSHADES ARE LOCATED MUST BE ALTERED AS SHOWN BY THE ISOMETRICS ON THIS GENERAL NOTE SHEET. THREE TYPES OF POSSIBLE BOX CASTING PLACEMENT ARE INDICATED. CHOOSE THE CORRECT TYPE FOR EACH POSITION, WHETHER CENTER PANEL, CENTER JOINT, OR PANEL END. THE BOX CASTING SHALL NOT BE LOCATED AT NEAR A HORIZONTAL DIMENSION SERIES SIDE JOINT LOCATION. REFERENCE ISOMETRIC DRAWINGS FOR MINIMUM CLEARANCE DIMENSIONS. THE TABLE ASSOCIATED WITH EACH DRAWING INDICATES DIMENSION OF THE PANEL FACE THAT MUST BE REMOVED. NOTE: ONLY THE PANEL FACE AND FOAM CORE DIRECTLY BEHIND IT ARE TO BE REMOVED TO THE EXTENT INDICATED. THE LINER IS TO REMAIN. USING GUIDELINES ESTABLISHED IN THE FORMAWALL DIMENSION SERIES GENERAL NOTE SHEET, REMOVE THE FACE AND FOAM CORE ELEMENTS OF THE PANEL TO THE EXTENT REFERENCED ON THIS SHEET. PROTECT THE PANEL FACE TO ENSURE NO MARRING OCCURS AS A RESULT OF THE KETT SAW BASE. FIT THE BOX CASTING INTO THE FINISHED PANEL FACE AND CORE OPENING POSITIONING ITS HORIZONTAL CENTERLINE AT THE PREDETERMINED SUNSHADE ELEVATION. — MARK AND CENTER PUNCH THE HOLE LOCATIONS ON THE PANEL AND /OR TUBE SUPPORT FACE. — REFERENCE THE C/S DRAWINGS FOR PILOT BORE AND TAP SIZE. TUBE SUPPORT THICKNESS SHOULD BE 0.188" OR GREATER TO YIELD AT LEAST (2) COMPLETE THREAD FORMS. — CAREFULLY DRILL REFERENCED PILOT BORES. — HAND TAP PILOT BORES TO REQUIRED SCREW THREAD. — APPLY A NON— CURING BUTYL BED SEAL OVER THE ENTIRE AREA OF THE CUT OPENING; THAT IS THE INSIDE LINER FACE AND ANY VISIBLE SUPPORT FACE IF AT A JOINT. BE CERTAIN TO MAINTAIN A MINIMUM 0.063" THICKNESS AND TO APPLY AND TOOL FILLET BEADS TO THE OPENING PERIMETER. — INSTALL BOX CASTING WITH THERMAL ISOLATOR, TWO CAP SCREWS, AND WASHERS PROVIDED WITH SUNSHADE. TIGHTEN CAP SCREWS AS INDICATED IN C/S SHOP DRAWINGS AFTER CHECKING CASTING FOR PLUMB. — IF AT A PANEL JOINT LOCATION, BUTTER ALL SIDES BUT THE TOP OF THE SUNSHADE JOINT PLUG AND INSERT WITH THE TAPERING SURFACE TO THE TOP AS SHOWN THIS SHEET. — WHEN INSTALLING THE VERTICAL JOINT GASKET CUT THE BOTTOM EGDE OF THE GASKET THAT TERMINATES AT THE PLUG ON A BIAS TO NEATLY MATCH THE TAPER OF THE JOINT PLUG. CUT THE LOWER JOINT GASKET SQUARE AND INSERT UP BEHIND THE CASTING FLANGE. FACE moTCH nimrrNCIf1NC NOTCH DIMENSION OU.MGGO SIZE H W 4" BOX FH FW CASTING 5.50" 3.375" 6" BOX 7.50" 3.375" CASTING 5.125" SEE -DO NOT CUT LINER - 1 IU�Et1 11Ilat 9F �uNF �T04 NORSEAL V7712 CLOSED -CELL PVC FOAM SEALANT TAPE APPLIED TO ALL SIDES. CONFIGURE TAPE AS SHOWN. OUTRIGGER CASTING ALUMINUM SHIMS I -R ql PAN BED SEAL ISOLATOR INTO INSIDE SURFACE OF PANEL LINER BY THE APPLICATION OF NON- CURING BUM TO THE ENTIRE SURFACE. TOOL ADDITIONAL SEALANT AT THE PERIMETER OF THE OPENING. BOX CASTING SECTION CENTER OF PANEL FACE NCITrw nimrNC1f1NS NOTCH DIMENSION OUTRIGGER SIZE H W 4" BOX FH FW CASTING 5.50" 1.375" 6" BOX 7.50" 1.375" CASTING 5.125" SEE -DO NOT CUT LINER- 1/4, 1111 I c NZ s�TCR q�Nc i SIDE VIEW c� R cgsnNc 3j" FF II II II (D Ir II II II II II II II II II U+ I II II II II lL== -+- = =J �N�cw sYS� M f-- CENTERUNE of CASTING & TUBE FRONT VIEW STANDARD BOX CASTING FOAM PLUG - 1/4" THICK ISOLATOR BED IN NON- CURING BUM AND INSERT AT PANEL JOINT AS SHOWN. CAP SCREWS AS REFERENCED OUTRIGGER CASTING - BY C/S SHOP DRAWINGS PLACE NON- CURING BUM IN HOLE BEFORE INSTALLING ALUMINUM SHIMS -1 SCREWS. I T SUN SHADE ASSEMBLY -n NORSEAL V7712 CLOSED -CELL PVC FOAM SEALANT TAPE APPLIED TO ALL SIDES. DIMENSION H W 4" BOX FH FW D R OUTMGC SIZE 3.188" 6" BOX 7.50" 4" BOX 7,313" 5.125" SEE CASTING U)( C/S SHOP 6" BOX W D O dif 9.438" 5.125" DWGS CASTING w ir U mo fl i. a W Enwo �mF 1A C A �M +++++++++ + + + + + + + + ++ FACE' KjnTCN mKAFNCICINC NOTCH DIMENSION OUTRIOGER SIZE H W 4" BOX C) F� a o CASTING 5.50" 3.188" 6" BOX 7.50" 3.188" CASTING z §13� -DO NOT CUT LINER- A. 1 UI ti NIs°�TO cq�Nc NON- CURING BUM EDGE SEAL NON- CURING BUM PERIMETER SEAL VERTICAL JOINT GASKET I I NORSEAL V7712 CLOSED -CELL PVC FOAM SEALANT TAPE APPLIED TO ALL SIDES. ... , SECTION A— A VERTICAL JOINT GASKET - ABOVE & BELOW CASTING; CUT AND PLACE AS SHOWN. BED SEAL ISOLATOR INTO INSIDE SURFACE OF PANEL LINER BY THE APPLICATION OF NON- CURING BUM TO THE ENTIRE SURFACE. TOOL ADDITIONAL SEALANT AT THE PERIMETER OF THE OPENING. I 1 1/4" THICK ISOLATOR I _ I I A CAP SCREWS AS REFERENCED I BY C/S SHOP DRAWINGS PLACE NON- CURING BUM IN HOLE BEFORE INSTALLING I I SCREWS. �i'11�I'll1'iltl N hIIII !III I�I�� I�III�II BOX CASTING SECTION PANEL JOINT @ PANEL ENDS TUBE SUPPORT Li I- I O W In O_ W �N�aW REFERENCE TYPICAL FORMAWALL DIMENSION SERIES INSTALLATION GENERAL NOTE SHEET PANEL CUP A31 FOAM PLUG - BED IN NON- CURING BUM AND INSERT AT PANEL JOINT AS SHOWN. �Q 1V II D rR����i ``�� 4;....11..,., C EH s s ?* 1 No. 5 =-a 'a ' ac So, EOF Z,44 �� OR Iii Jul. 11, 2014 ^JLn `-� Z -Z a Q xo_ J Q O J I.L y co e J' ',M C) F� a o MR W r Z •V W L N o z §13� 4 U)( W D O dif 2 WI? •� U 0 N w ir U mo fl i. a W Enwo �mF 1A C W I? I zz J O V 0 N N I `> «. CL 0 o W ,.. 0 m I N 6E _} 1 w w z o o 0r � o v a ml ¢ Ia o�CD �LO o y .tr j, �K Pfvi • w 4 • III.► +s.r� A#* • 0.46 a I cn J a w z It z Q 0 N w ir w I cn N U w a V J ¢ p 0 N N I `> «. CL 0 o 3 0 m I N o w w z o Z 0 � o v m a m W V 0 La CU z J O_ w a 00 N 0 N U I 0 v a a J N Z 0 lZ w I= wa w `n � OJ oU mtn rna OJ U E oa 0 0 �� oQ JOB NO.: 039755 DRAWN BY: 0_ 0 a W a it n3 z 0 �- N y .tr j, �K Pfvi • w 4 • III.► +s.r� A#* • 0.46 a I cn z z Q w ir w W X U w a V J ¢ p U N }" a w W a 3 0 m V) coo Q Z Z 0 w o J v m a m w � CU z tU a a 0 I 0 v a a Z 0 p Z 0 lZ w I= p ¢ � OJ oU OJ w OJ U JOB NO.: 039755 DRAWN BY: LA CHECKED BY: MM SCALE: NOTED DATE: 03/19/2014 SHEET NO.: 21 OF 21 y .tr j, �K Pfvi • w 4 • III.► +s.r� A#* • 0.46 a I